Search Results

ABOUT Uttam Sucrotech International Global Leaders in EPC for Sugar, Power, and Ethanol Industries LEARN MORE 58+ Countries 350+ Projects Completed WORLD MAP Global Presence Uttams presence across all the sugarcane producing countries in the world Uttams presence across all the sugarcane producing countries in the world OUR SERVICES Diverse solutions tailored to your every need Sugar EPC The Only Company with IMS Certification for Sugar EPC Project Co-Generation EPC Uttam offers EPC solution for Co-Generation Plants from Steam Generation to Power Generation Ethanol Uttam offers EPC Solutions to produce Refined quality Sulphur less sugar from raw sugar Energy Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology Sugar Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology LEARN MORE FEATURED CLIENTS MORE CLIENTS OUR PROJECTS Featured Projects Savannah Sugar, Nigeria White Nile Sugar Company, Sudan Wonji Shoa Sugar factory, Ethiopia Ramala Sahakari Sugar Mills Limited Panipat Co-Operative Sugar Mills Ltd. Kakira Sugar Ltd., Uganda Shri Ambalika Sugar, Maharashtra, India Savannah Sugar, Nigeria White Nile Sugar Company, Sudan Wonji Shoa Sugar factory, Ethiopia Ramala Sahakari Sugar Mills Limited Panipat Co-Operative Sugar Mills Ltd. Kakira Sugar Ltd., Uganda Shri Ambalika Sugar, Maharashtra, India Savannah Sugar, Nigeria White Nile Sugar Company, Sudan Wonji Shoa Sugar factory, Ethiopia Ramala Sahakari Sugar Mills Limited Panipat Co-Operative Sugar Mills Ltd. Kakira Sugar Ltd., Uganda Shri Ambalika Sugar, Maharashtra, India Savannah Sugar, Nigeria White Nile Sugar Company, Sudan Wonji Shoa Sugar factory, Ethiopia Ramala Sahakari Sugar Mills Limited Panipat Co-Operative Sugar Mills Ltd. Kakira Sugar Ltd., Uganda Shri Ambalika Sugar, Maharashtra, India Savannah Sugar, Nigeria White Nile Sugar Company, Sudan Wonji Shoa Sugar factory, Ethiopia Ramala Sahakari Sugar Mills Limited Panipat Co-Operative Sugar Mills Ltd. Kakira Sugar Ltd., Uganda Shri Ambalika Sugar, Maharashtra, India MORE PROJECTS

EPC / What We Do / EPC / Engineering | Procurement | Construction | Turn Key Projects Uttam Sucrotech International (USIPL) is a globally renowned leader in Engineering, Procurement, and Construction (EPC) solutions, specializing in the Sugar, Power, and Ethanol sectors. We are one of the only companies worldwide capable of manufacturing complete sugar plants entirely in-house at our ISO-certified workshops. We combine decades of expertise with advanced technical capabilities to deliver turnkey solutions that meet the highest global standards. USIPL undertakes projects on a complete EPC/Turnkey basis, covering all phases from conceptualization to commissioning. Our extensive experience spans multiple successful EPC projects executed across Latin America, Africa, UAE, Asia and many others all over the globe. Our comprehensive EPC solutions for Co-Generation Plants include every stage from steam generation to power generation, encompassing design, manufacturing, supply, civil construction, erection, and commissioning. Specializing in both biomass and coal-based captive and co-generation power plants, we bring extensive experience in turbine setups from leading regions such as Europe, Japan, and India. Sugar EPC We have created an enviable reputation for In-house manufacturing of all the related Sugar Plant equipment, maintaining the highest Quality standards. Co-Generation EPC Provides world-class EPC solutions for Co-Generation Plants, delivering end-to-end services from steam generation to power generation.

International project / Projects / International Projects / Riopaila Castilla S.A., Colombia / Riopaila Castilla S.A., Colombia USIPL is supplying a traveling grate boiler designed to handle 3 types of fuel – coal, bagasse and gas. Project Description Steam Generation : 150 tph, 657 kg/cm2 (A), 490 C. Sugar Production : 4,50,000 Tons of white sugar per annum. Boiler Type : Traveling Grate Status : Expected completion - 2014

International project / Projects / International Projects / Promaiz Distillery, Argentina / Promaiz Distillery, Argentina USIPL successfully executed the 75 KLPD Distillery Project for Promaiz Distillery, Argentina, involving the design, engineering, and commissioning of advanced distillery systems manufactured to ASME standards. The project aimed at enhancing the production capacity and operational efficiency of the distillery, ensuring optimal process control and minimal energy consumption. Project Highlights: Design and Engineering: The distillery system was custom-designed to meet Promaiz’s production goals, incorporating cutting-edge technologies for fermentation, distillation, and alcohol recovery. Manufacturing and Supply: All critical process equipment, including fermenters, distillation columns, and ancillary systems, were fabricated in compliance with ASME standards to ensure high-quality, durable, and safe operations. Commissioning and Integration: The project involved seamless integration of equipment into the existing plant infrastructure, with performance testing ensuring optimal efficiency and compliance with international quality standards. Key Benefits: Improved Production Capacity: The installation of 75 KLPD distillery units enhances throughput while maintaining high-quality output. Energy Efficiency: The systems are designed for reduced energy consumption, optimizing operational costs and environmental sustainability. Compliance with Global Standards: All equipment adheres to ASME standards, ensuring reliable, safe, and efficient operation throughout the distillation process. This project demonstrates our expertise in delivering high-performance, turnkey distillery solutions tailored to the specific needs of clients like Promaiz Distillery, Argentina, ensuring long-term operational excellence.

Domestic Project / Projects / Domestic Projects / Lauh Purush, Chattisgarh, India / LAUH PURUSH SARDAR PATEL SSK, INDIA EPC Greenfield Sugar Project This state-of-the-art Greenfield project marks a major milestone in sugar production technology and sustainable energy generation. Designed with cutting-edge engineering, the plant boasts a production capacity of 2,500 Tons of Cane per Day (TCD) , supported by an advanced milling system featuring four 33” x 66” mills equipped with Toothed Roller Pressure Feeders (TRPF) for optimized performance and efficiency. Key features of the project include: Processing Capacity: 2,500 TCD Sugar Process House Boilers: High-efficiency 75 TPH (87 ata, 515°C) boiler Power Generation: Integrated co-generation system with two turbines – 1 x 9 MW and 1 x 5 MW, providing a total capacity of 14 MW Comprehensive Civil Works: Ensuring robust infrastructure to support seamless operations This project not only enhances sugar production capabilities but also demonstrates a strong commitment to sustainable and efficient energy use, utilizing the latest in power co-generation technology. It stands as a testament to innovation in India’s sugar industry, driving growth and contributing to energy self-reliance.

JOB OPENINGS / Careers / Job Openings / Job Openings If you wish to be a part of USIPL team, we welcome you to send us an email to hr@usipl.com with a brief cover letter. Please use the form below to provide us with some information about you. Please remember to include information about your education, nature and years of work experience, previous and current employers, present & expected emoluments and position/role sought. We will call you when an appropriate opportunity arises. Apply Now Openings List Job Title Function Qualification Experience Location JD Apply Openings List Draftsman Design & Engineering (Sugar) 7-10 Years ITI / Diploma - Mechanical Pune View JD Apply Here Engineer-Erection Distillery 4-6 Years BE/B.Tech- Chemical/ Mechanical Site View JD Apply Here Vacancy List 1. Manager - Mill House Design Department 8- 10 years 2. Manager - Cogeneration Plant Design Department 8- 10 years 3. Manager - Distillery Plant Design Department 8- 10 years 4. Manager - Electrical Design Department 8- 10 years 5. Manager - Instrumentation Design Department 8- 10 years 6. Manager - Mechanical Engineering Design Department 8- 10 years 7. Manager - Sugar Process Design Department 8- 10 years 8. Sr. Engineer - 3rd Modeler Design Department 2 - 4 years 9. Sr. Engineer - Mechanical Design Department 4 - 6 years 10. Graduate Engineer Trainee - Mechanical Design Department 0 - 1 year 11. Sr. Draughtsman - Mechanical Design Department 3 - 5 year 12. Manager - IT Department IT Department 8- 10 years 13. Sr. Manager - Project Department Projects Department 12- 14 years 14. Manager - Project Department Projects Department 8- 10 years 15. Sr. Manager - Purchase Department Purchase Department 12- 14 years 16. Manager - Vendor Development Vendor Development 8- 10 years 17. Sr. Manager - Quality Department Quality Department 12- 14 years 18. Manager - Quality Department Quality Department 8- 10 years 19. Sr. Manager - HR Department HR Department 12- 14 years Vacancy List S No Job Title Department Experience

Manufacturing facilities / Who We Are / Manufacturing Facilities /

Ethanol / What We Do / Ethanol / Uttam Sucrotech International through its technology partner Vogelbusch of Austria, offers advanced biotechnology solutions for producing bio-commodities such as ethanol, alcohol, yeast, vinegar, organic acids, and starch sugars. Our distillery plants are designed to produce ethanol and alcohol from diverse feedstocks, including molasses, grains, cane juice, and sugar syrup, catering to the beverage, fuel, and industrial sectors. Comprehensive Turnkey Solutions We deliver fully customized solutions, from conceptualization to commissioning, on an EPC/Turnkey basis. Our scope of supply and services is tailored to meet each client’s unique project requirements, ensuring seamless integration and efficiency. Our expertise spans across bioprocess plants for the sugar, starch, and food industries, leveraging proprietary technologies and integrating third-party processes as needed. Key Expertise in Bioprocess Operations We bring specialized knowledge in core unit operations, including: Liquefaction and Saccharification Pasteurization Fermentation (Batch, Fed, Continuous) Distillation and Rectification Evaporation Dehydration Chromatography DDGS Drying & Evaporation Biotechnologies Utilized Our bio-processes are tailored for optimal performance in producing: Alcohol / Bioethanol Vinegar Yeast Organic Acids Starch Sugars Expert Turnkey Solutions for Ethanol Production USIPL specializes in turnkey solutions for ethanol production from sugarcane juice, sugarcane molasses, and sweet sorghum. Our plants are meticulously designed to extract ethanol efficiently, with a strong emphasis on energy conservation, wastewater reduction, and project management excellence. With expertise from project conceptualization to commissioning, USIPL is a trusted leader in ethanol plant manufacturing, renowned for delivering high-quality, energy-efficient, and sustainable distillery solutions across India and beyond. Distillery Plant Design Features Our distilleries prioritize: High process reliability and availability High efficiency with reduced energy demand for distillation and stillage evaporation Thermal integration to recover and reuse secondary energy, achieving significant energy savings and cost reductions Flexible Process Options USIPL’s distilleries offer batch and continuous fermentation systems, handling a wide range of raw materials with various integration options to fit each client’s unique needs.

international project / Projects / International Projects / Somdiaa Sugar, France / Somdiaa Sugar, France At USIPL, we are delighted to share a remarkable achievement that exemplifies our dedication to engineering excellence and global partnerships. We have completed a prestigious order for a 42 x 84 mill for the Somdiaa Group of France, for their sugar plant on the Ivory coast. Based on the design from A. Goninan of Australia, the supplied mill incorporates revolutionary design elements perfected by the USIPL design team, based on our experience for over 60 years in the global sugar industry.

Domestic project / Projects / Domestic Projects / Wave Industries Ltd., Punjab, India / Wave Industries Ltd., Punjab USIPL was tasked with expanding Wave Industries Ltd. to a 12,000 TCD capacity. This involved the installation of a 45” x 90” Three Roller Mill with GRPF (Gearing Roller Pressure Feeder) and Feed Roller systems, designed to enhance juice extraction and increase processing efficiency. Key Highlights: Capacity Expansion: Upgraded the plant to handle 12,000 TCD with advanced milling technology. Efficient Crushing: The GRPF and Feed Roller systems optimize cane feeding, ensuring maximum extraction and reducing wear. Increased Efficiency: The new mill design improves extraction rates, energy use, and overall operational cost efficiency. Seamless Integration: Advanced automation ensures smooth integration with existing infrastructure for minimal downtime. This upgrade enhances operational capacity, energy efficiency, and overall plant performance.

Energy efficiency program / What We Do / Energy Saving / USIPL offers customized EPC solutions for Energy Efficiency Programs, including design, manufacturing, supply, civil construction, erection, and commissioning. We have successfully completed over 40 energy-saving projects for prominent clients. Why Energy Efficiency Matters Energy efficiency is essential for the profitability and viability of sugar plants, especially those without co-generation capabilities. Governments worldwide are enforcing energy conservation legislation, making energy-efficient equipment and systems critical for compliance and long-term sustainability. Customized Solutions for Optimal Performance USIPL provides tailor-made energy efficiency solutions to: Reduce fuel consumption in existing sugar refineries Lower steam consumption to 28% or below on sugarcane Enhance power generation capabilities Increase crushing capacity without modifying the boiler setup Maintain process house power below 9 kW/TCH Achieve high-efficiency, high-pressure boilers above 2.2 tons of steam per ton of bagasse Target zero PRDS (Pressure Reducing De superheating Station) steam usage Advanced Technologies and Key Equipment Our energy efficiency initiatives include: Vapour Line Juice Heating and Direct Contact Heating Short Retention Time Clarifier (SRTC) Superheated Wash Water Systems for centrifugals Falling Film Evaporator and Optimization of Evaporator Stations Continuous Vacuum Pan (CVP) Mechanical Circulators in Batch Pans Variable Frequency Drives (VFDs) on pumps and compressors to adapt to plant capacity Planetary Gearboxes on essential equipment like clarifiers and crystallizers for increased efficiency Ongoing Research & Development USIPL is continually innovating to set new benchmarks in energy efficiency, including: Achieving steam consumption below 26% on cane Utilizing 4th vapour for pan boiling Reducing captive power consumption further Implementing zero-discharge effluent solutions Recycling excess condensate for irrigation and potable water use Our dedicated engineering and project management teams are fully equipped to meet the challenges of energy-efficient project execution, even in remote and challenging locations, ensuring sustainable and cost-effective solutions for the future.

Waste water treatment plant / What We Do / Waste Water Treatment Plant / Our wastewater treatment technologies raise the quality of the water to industrial standards, or to meet specific requirements around the safe discharge or reuse of industrial wastewater. USIPL Technology, we specialize in industrial wastewater treatment, with our specialist solution targeting the hardest-to-treat contaminants to ensure regulations are met. The systems are intended for different types of pollution and levels of contamination. Both processes aim to prevent water pollution and protect our finite water sources. Understanding Wastewater Characteristics Chemical Composition: Detailed analysis of biochemical oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), and specific pollutants. Flow Rate Analysis: Assessing diurnal and seasonal variations to design for peak and average load conditions. Mass and Hydraulic Loading Mass Balance Hydraulic Profile Preliminary Treatment Screening Grit Chambers Primary Treatment Sedimentation Tanks Secondary (Biological) Treatment Activated Sludge Process Trickling Filters Tertiary (Advanced) Treatment Filtration Systems Nutrient Removal Disinfection Advanced Technologies Membrane Bioreactors (MBR) Reverse Osmosis (RO) Constructed Wetlands Sustainability and Efficiency Energy Optimization Resource Recovery Green Infrastructure Instrumentation and Control Automated Monitoring Predictive Maintenance Community and Environmental Benefits Activated Sludge Process Trickling Filters Tertiary (Advanced) Treatment Public Health Environmental Protection Economic Value