technology partners

Strategic Technology Partnerships

To deliver best-in-class solutions, USIPL collaborates with leading international technology partners:

1. Goninan, Australia

Goninan is one of the world leaders in Cane Milling Technology, for manufacturing Sugarcane Mills.

As our key partner for mill technology, Goninan brings expertise in the manufacturing of high-efficiency sugar mills, incorporating advanced mill drive systems and robust performance mechanisms to maximize extraction rates.

Low Energy, High Efficiency Milling Technology from one of the leading sugar engineering companies in the world.

The first in the world to design, manufacture the world’s biggest sugar mill – 55” x 110”
Complete range of Mills from: 20”x 40” up to 55”x 110” size
Available in 3/4/5/6 roller configuration
Low power consumption at differential crushing rates
Apart from Uttam, only Hitachi of Japan has access to Goninan

2. Sugar Research Institute (SRI) (Australia)

USIPL offers best in Sugar Process Technology with SRI, a global commercial arm of Australia’s Sugar Research Institute.

Through this partnership, USIPL offers advanced process house equipment, including continuous vacuum pans and short retention clarifiers, known for improving sugar crystal formation, reducing sugar loss, and enhancing overall process efficiency. SRI's research-based innovations ensure that our solutions meet the evolving demands of the global sugar industry.

SRI’s has significantly contributed to the Australian and the World Sugar Industry and has been recognized for its:

Research into a wide range of sugar factory related technologies
Applied skills in process design, equipment design and equipment commissioning.

3. Vogelbusch Biocommodities (Austria) Solutions

Vogelbusch is the world leader in bioprocess engineering and consultancy services. For the alcohol distillation process, USIPL collaborates with Vogelbusch to deliver high-efficiency ethanol distillation plants. These systems enable better alcohol recovery rates and energy savings while maintaining superior product quality. Vogelbusch’s distillation technologies are renowned for optimizing bioethanol production from molasses and other feedstocks.

Vogelbusch designs and builds process plants for the global biotech sector for all stages of production – from raw material preparation through to the end products such as alcohol (bio ethanol), yeast, vinegar, organic acids (citric acid and gluconic acid) and starch sugar (glucose and HFS).

This alliance allows USIPL to offer Services such as:

Detailed investigations of plant economics
Procurement support including supply of key equipment, detailed piping engineering, assembly supervision and technical commissioning
Turnkey installation of complete process design

4. Matbox Consultants, France

USIPL has collaborated with MATBOX Consultant, France for a Revolutionary European technology for Sugarcane Mill Drive Misalignment Couplings "TAILFLEX COUPLING."

This new Sugarcane Mill Drive Multi-Misalignment Coupling is superior in performance and has major advantages of Tailflex Coupling over Tail-bar, Sling and Rope-less coupling.

LATEST TECHNOLOGY

Advancing Sugar, Power, and Alcohol Plant Technologies
USIPL is committed to integrating state-of-the-art technologies into sugar, power, and alcohol plants to optimize performance, improve energy efficiency, and reduce operational costs. Our focus is on creating Integrated Industrial Complexes that combine sugar mills, cogeneration power plants, and fuel-ethanol distilleries, ensuring maximum resource utilization and efficiency.By partnering with globally recognized technology leaders, USIPL continuously delivers innovative solutions to modernize plant operations.

Cutting-edge Technology Integration

1. Bagasse Drying & Moisture Control Systems:

USIPL’s advanced bagasse drying units significantly improve fuel efficiency by reducing moisture content, thus enhancing boiler performance and reducing fuel consumption in cogeneration plants.

2. High-Pressure Boilers & Saturated Reheat Turbo-Cogeneration (SRTC):

Our cogeneration systems incorporate high-pressure boilers coupled with SRTC systems, ensuring high steam generation efficiency and maximizing energy recovery during the sugarcane milling process.

3. Decanter Systems:

Decanter systems are deployed for effective clarification of muddy juice, leading to enhanced sugar recovery, better juice quality, and reduced process downtime.

4. Steam Economy Devices:

USIPL integrates various steam-saving devices, such as:
- Central Flashing Systems
- Condensate Heaters
- Direct Contact Heaters (DCH)
- Molasses Conditioning Units
- Sugar Melting Systems
- Waste Heat Recovery Systems These devices help reduce steam consumption, minimize energy waste, and optimize heat utilization, contributing to significant energy savings.

5. SCADA Systems:

Our Supervisory Control & Data Acquisition (SCADA) systems offer real-time monitoring and control of plant operations. SCADA enables precise process control, enhances efficiency, and ensures the optimization of energy usage across various stages of sugar, power, and ethanol production.

Energy-Saving Approach

At the heart of USIPL’s modernization strategy is energy optimization. Our plants are designed to achieve substantial reductions in steam and power consumption, thanks to cutting-edge steam-saving devices and cogeneration systems. By integrating waste heat recovery units and efficient cogeneration technologies, USIPL minimizes energy wastage and ensures maximum utilization of available resources. This approach not only cuts operational costs but also supports sustainability by reducing the carbon footprint of sugar, power, and alcohol plants.

USIPL’s EPC solutions for the sugar, power, and alcohol industries are characterized by technical innovation, energy efficiency, and long-term sustainability. With strong collaborations and in-house engineering capabilities, we deliver modernization and expansion services that empower plants to operate at peak performance. By leveraging world-class technologies from A. Goninan, SRI, Vogelbusch, and MATBOX, USIPL ensures that your plant is equipped with the latest advancements to drive production, efficiency, and profitability in the global sugar sector.

Tailflex Coupling

USIPL has technically collaborated with MATBOX Consultant, France for a Revolutionary European technology for Sugarcane Mill Drive Misalignment Couplings "TAILFLEX COUPLING."

This new Sugarcane Mill Drive Multi-Misalignment Coupling is superior in performance and the major advantages of Tailflex Coupling over Tail-bar, Sling and Rope-less coupling are mentioned below –

Compact in size
Less Weight
High Efficiency
Longer mechanical life
Higher misalignment capacity
Easy to install
Lesser Swing diameter
Easy maintenance

“Success of the newly Introduced Tailflex Coupling”

In a very short span, we have successfully delivered 50+ Tailflex Couplings across the globe. Few of our prestigious customers include Transmara Sugar, Kenya, PT. Adikarya Gemilang, Indonesia, PT Gunung Madu Plantation, Indonesia, Kakira Sugar, Uganda, Sukari Industries, Kenya, K.M. Sugar, India, Wave Industries, India, Somdiaa Group, Ivory Coast, Dangote Sugar, Nigeria, Balrampur Sugar Mill, India, DCM Sriram, India