Search Results

Waste water treatment plant / What We Do / Waste Water Treatment Plant / Our wastewater treatment technologies raise the quality of the water to industrial standards, or to meet specific requirements around the safe discharge or reuse of industrial wastewater. USIPL Technology, we specialize in industrial wastewater treatment, with our specialist solution targeting the hardest-to-treat contaminants to ensure regulations are met. The systems are intended for different types of pollution and levels of contamination. Both processes aim to prevent water pollution and protect our finite water sources. Understanding Wastewater Characteristics Chemical Composition: Detailed analysis of biochemical oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), and specific pollutants. Flow Rate Analysis: Assessing diurnal and seasonal variations to design for peak and average load conditions. Mass and Hydraulic Loading Mass Balance Hydraulic Profile Preliminary Treatment Screening Grit Chambers Primary Treatment Sedimentation Tanks Secondary (Biological) Treatment Activated Sludge Process Trickling Filters Tertiary (Advanced) Treatment Filtration Systems Nutrient Removal Disinfection Advanced Technologies Membrane Bioreactors (MBR) Reverse Osmosis (RO) Constructed Wetlands Sustainability and Efficiency Energy Optimization Resource Recovery Green Infrastructure Instrumentation and Control Automated Monitoring Predictive Maintenance Community and Environmental Benefits Activated Sludge Process Trickling Filters Tertiary (Advanced) Treatment Public Health Environmental Protection Economic Value

International project / Projects / International Projects / Kakira Sugar Ltd., Uganda / Kakira Sugar Ltd., Uganda One of Africa’s largest sugarcane milling tandems USIPL was commissioned one of Africa’s largest milling tandems for Kakira Sugar Limited, the flagship company of the legendary Madhwani Group of Uganda. The tandem consists of 5 mills of size 50” x 100”. Each of these USIPL mills weighs approximately 220 tons (equivalent to the weight of 35 African elephants) and the tandem is designed to crush 8,500 tons of sugarcane every day. To avoid any re-work at project site and to ensure meticulous erection, each of these mills was pre-assembled and then dis-mantled at USIPLs workshops and then shipped to Uganda. The plant is already operating at its full capacity, a testament to the exceptional performance of USIPLs state-of-the-art equipment. This remarkable feature, seen across all plants established by us, underscores our dedication to manufacturing equipment that is not only high-quality but also operationally efficient from the very moment of start-up.

technology partners / Technology / Strategic Technology Partnerships To deliver best-in-class solutions, USIPL collaborates with leading international technology partners: 1. Goninan, Australia Goninan is one of the world leaders in Cane Milling Technology, for manufacturing Sugarcane Mills. As our key partner for mill technology, Goninan brings expertise in the manufacturing of high-efficiency sugar mills, incorporating advanced mill drive systems and robust performance mechanisms to maximize extraction rates. Low Energy, High Efficiency Milling Technology from one of the leading sugar engineering companies in the world. The first in the world to design, manufacture the world’s biggest sugar mill – 55” x 110” Complete range of Mills from: 20”x 40” up to 55”x 110” size Available in 3/4/5/6 roller configuration Low power consumption at differential crushing rates Apart from Uttam, only Hitachi of Japan has access to Goninan 2. Sugar Research Institute (SRI) (Australia) USIPL offers best in Sugar Process Technology with SRI, a global commercial arm of Australia’s Sugar Research Institute. Through this partnership, USIPL offers advanced process house equipment, including continuous vacuum pans and short retention clarifiers, known for improving sugar crystal formation, reducing sugar loss, and enhancing overall process efficiency. SRI's research-based innovations ensure that our solutions meet the evolving demands of the global sugar industry. SRI’s has significantly contributed to the Australian and the World Sugar Industry and has been recognized for its: Research into a wide range of sugar factory related technologies Applied skills in process design, equipment design and equipment commissioning. 3. Vogelbusch Biocommodities (Austria) Solutions Vogelbusch is the world leader in bioprocess engineering and consultancy services. For the alcohol distillation process, USIPL collaborates with Vogelbusch to deliver high-efficiency ethanol distillation plants. These systems enable better alcohol recovery rates and energy savings while maintaining superior product quality. Vogelbusch’s distillation technologies are renowned for optimizing bioethanol production from molasses and other feedstocks. Vogelbusch designs and builds process plants for the global biotech sector for all stages of production – from raw material preparation through to the end products such as alcohol (bio ethanol), yeast, vinegar, organic acids (citric acid and gluconic acid) and starch sugar (glucose and HFS). This alliance allows USIPL to offer Services such as: Detailed investigations of plant economics Procurement support including supply of key equipment, detailed piping engineering, assembly supervision and technical commissioning Turnkey installation of complete process design 4. Matbox Consultants, France USIPL has collaborated with MATBOX Consultant, France for a Revolutionary European technology for Sugarcane Mill Drive Misalignment Couplings "TAILFLEX COUPLING." This new Sugarcane Mill Drive Multi-Misalignment Coupling is superior in performance and has major advantages of Tailflex Coupling over Tail-bar, Sling and Rope-less coupling. LATEST TECHNOLOGY Advancing Sugar, Power, and Alcohol Plant Technologies USIPL is committed to integrating state-of-the-art technologies into sugar, power, and alcohol plants to optimize performance, improve energy efficiency, and reduce operational costs. Our focus is on creating Integrated Industrial Complexes that combine sugar mills, cogeneration power plants, and fuel-ethanol distilleries, ensuring maximum resource utilization and efficiency.By partnering with globally recognized technology leaders, USIPL continuously delivers innovative solutions to modernize plant operations. Cutting-edge Technology Integration 1. Bagasse Drying & Moisture Control Systems: USIPL’s advanced bagasse drying units significantly improve fuel efficiency by reducing moisture content, thus enhancing boiler performance and reducing fuel consumption in cogeneration plants. 2. High-Pressure Boilers & Saturated Reheat Turbo-Cogeneration (SRTC): Our cogeneration systems incorporate high-pressure boilers coupled with SRTC systems, ensuring high steam generation efficiency and maximizing energy recovery during the sugarcane milling process. 3. Decanter Systems: Decanter systems are deployed for effective clarification of muddy juice, leading to enhanced sugar recovery, better juice quality, and reduced process downtime. 4. Steam Economy Devices: USIPL integrates various steam-saving devices, such as: Central Flashing Systems Condensate Heaters Direct Contact Heaters (DCH) Molasses Conditioning Units Sugar Melting Systems Waste Heat Recovery Systems These devices help reduce steam consumption, minimize energy waste, and optimize heat utilization, contributing to significant energy savings. 5. SCADA Systems: Our Supervisory Control & Data Acquisition (SCADA) systems offer real-time monitoring and control of plant operations. SCADA enables precise process control, enhances efficiency, and ensures the optimization of energy usage across various stages of sugar, power, and ethanol production. Energy-Saving Approach At the heart of USIPL’s modernization strategy is energy optimization. Our plants are designed to achieve substantial reductions in steam and power consumption, thanks to cutting-edge steam-saving devices and cogeneration systems. By integrating waste heat recovery units and efficient cogeneration technologies, USIPL minimizes energy wastage and ensures maximum utilization of available resources. This approach not only cuts operational costs but also supports sustainability by reducing the carbon footprint of sugar, power, and alcohol plants. USIPL’s EPC solutions for the sugar, power, and alcohol industries are characterized by technical innovation, energy efficiency, and long-term sustainability. With strong collaborations and in-house engineering capabilities, we deliver modernization and expansion services that empower plants to operate at peak performance. By leveraging world-class technologies from A. Goninan, SRI, Vogelbusch, and MATBOX, USIPL ensures that your plant is equipped with the latest advancements to drive production, efficiency, and profitability in the global sugar sector. Tailflex Coupling USIPL has technically collaborated with MATBOX Consultant, France for a Revolutionary European technology for Sugarcane Mill Drive Misalignment Couplings "TAILFLEX COUPLING." This new Sugarcane Mill Drive Multi-Misalignment Coupling is superior in performance and the major advantages of Tailflex Coupling over Tail-bar, Sling and Rope-less coupling are mentioned below – Compact in size Less Weight High Efficiency Longer mechanical life Higher misalignment capacity Easy to install Lesser Swing diameter Easy maintenance “Success of the newly Introduced Tailflex Coupling” In a very short span, we have successfully delivered 50+ Tailflex Couplings across the globe. Few of our prestigious customers include Transmara Sugar, Kenya, PT. Adikarya Gemilang, Indonesia, PT Gunung Madu Plantation, Indonesia, Kakira Sugar, Uganda, Sukari Industries, Kenya, K.M. Sugar, India, Wave Industries, India, Somdiaa Group, Ivory Coast, Dangote Sugar, Nigeria, Balrampur Sugar Mill, India, DCM Sriram, India

International project / Projects / International Projects / Dangote Group - Nigeria / Dangote Group - Nigeria Our recent remarkable achievement: Dangote Group, Nigeria awards the contracts for 2 of West Africa’s largest sugar complexes to USIPL USIPL has recently been awarded the contract for the supply of equipment & machinery for 2 integrated sugar complexes. Each of the 2 contracts envisages setting up a sugar plant with a crushing capacity of 12,000 TCD, a power co-generation facility of 45 MW and a cutting-edge technology 100 KLPD ethanol distillery. To be set-up in Nigeria, both these projects will help in drastically reducing the country’s heavy dependence on sugar-imports, saving precious foreign exchange, generating livelihoods for thousands of farmers and in addition, creating direct employment opportunities. The Dangote Group’s sugar complexes being set up by USIPL will boast of the latest global technologies and equipment with the bulk of the sugar equipment being manufactured in Uttam's own work-shops located in the norther part of India. Located approximately 45 kms. from New Delhi, Uttam’s manufacturing facilities are state-of-the-art – being fully equipped with CNC machines. The workshops manufacture 100% of the equipment used in a sugar factory, to the highest standards of quality.

Sugar refineries / What We Do / Sugar / Sugar Refineries / Raw Melt Clarification System by Defeco Remelt Process Melt Clarification System – Heat Exchangers, Reaction tank & Cavitation Aerator, Flotation Clarifier,Chemical Preparation & Dosing System Melt Filtration – Deep Bed Filter & Self-cleaning Check Filters Scum De-sweetening System for Standalone refineries – Scum mixing tank, Flotation clarifiers, Filter press with complete accessories. We offer EPC Solutions to produce Refined Sugar (Sulphur less sugar) from raw sugar (Stand-alone refinery) as well as Cane juice processing in integrated sugar plant (Backend refinery). Raw Melt Clarification System by Defeco Remelt Process Melt Clarification System – Heat Exchangers, Reaction tank & Cavitation Aerator, Flotation Clarifier,Chemical Preparation & Dosing System Melt Filtration – Deep Bed Filter & Self-cleaning Check Filters Scum De-sweetening System for Standalone refineries – Scum mixing tank, Flotation clarifiers, Filter press with complete accessories. Raw Sugar Handling, Affination & Melting System Raw Sugar Handling – Raw Sugar Unloading, Sugar Distribution System inside ware house, Raw Sugar Feeding System, Online Sugar weigher, lump crusher, Screw Conveyors, Magma Mingler, Affination Centrifugal Machine. Raw Sugar melting – Magma Mixtures & Sugar Melter Raw Melt Clarification System by Carbonation Process CO2 Cooling Section – Cyclone separator, CO2 scrubber, Cooling Tower etc. Melt Clarification System – Carbonator with complete accessories Melt Filtration – Rotary Leaf Filter with complete accessories or single stage filtration process. Scum De-sweetening System – Filter Press with complete accessories Melt Decolourization Melt Decolourization System – Ion Exchange Resin Column, GAC, PAC for melt decolourization with complete accessories IER Regeneration System – Brine Preparation, Brine Filtration, Filter Brine & HCL recirculation system. Brine Recovery system – Single Stage as well as Double Stage Liquid waste removal system – Brine Concentrator, Concentrated Brine Dryer Melt Concentrator Melt Concentrating system – Melt Concentrator Falling Film and Robert Type of Single & Double Stage Melt Recirculation & Transfer system – Recirculation Pumps and Transfer Pumps Refined Sugar Crystallization Crystallization system – Batch Pans, Vacuum Crystallizer and Seed Crystallizer Molasses Conditioning – DCH & Conventional Type Melt and Molasses Pan Supply Tanks Melt and Molasses Storage system – Melt and Molasses Tanks Massecuite Receiver – Air Cooled Crystallizer Sugar Curing Sugar Curing system – Pug Mills, Centrifugal Machines of Batch & Continuous type Sugar Handling, Drying, Conveying & Bagging Sugar Handling system – Sugar Hoppers Plain & Multi Tray type, Magma Mixture Sugar Drying and cooling system – Fluidized Bed Dryer, Rotary Dryer, Dust Collection System Sugar Drying system – Sugar Dryer Sugar Conveying system – Bucket Elevator, Sugar Sizer & Screener, Sugar Belt Conveyor Sugar Storage & Bagging system – Sugar Conditioning Silos,Sugar Bins, Sugar Weighing Machines, Sugar Bagging & Stitching Machines USIPL overseas Project Engineering, Project Planning and On-site execution specialists are fully geared to meet the challenges of executing projects in remote and distant regions. Safety and Quality control at Site during the erection of Plant and Machinery is of paramount importance.

Domestic project / Projects / Domestic Projects / Ramala Sahkari Chini Mills Ltd., India / Ramala Sahkari Chini Mills Ltd. USIPL has set-up the Ramala Sehkari Chini Mill on an EPC basis. The Plant was inaugurated in November 2019, by the Hon’ble Chief Minister of U. P. Shri Yogi Adityanath. The plant is being operated and maintained by USIPL. The factory has created a record power cogeneration along with sugar production. The Plant has crushed 83 lakhs quintals of sugarcane, which is 76% higher over the previous season. The recovery of the sugar is also increased to 10.77% from 9.19%, helping bag 8.94 lakhs quintals of sugar, which is more then double from the previous year production. The factory has also earned an additional revenue of Rs. 15.0 crore on account of export of electricity from its new cogeneration plant. The factory with the increased crushing capacity has helped directly or indirectly about 40,000 farmers in the region and last 3 years. It has consistently won the national award for the best-performing sugar mill in U.P. It has achieved the highest crushing – reaching almost 100 lakh quintal of sugar-cane in the last crushing season of 2021 - 2022

Domestic project / Projects / Domestic Projects / Panipat Cooperative Sugar Mills Limited / Panipat Cooperative Sugar Mills Limited, India It is our pleasure to announce that we have successfully commissioned Panipat Cooperative Sugar Mills Limited. The Plant was inaugurated on 1st May 2022, by the Hon’ble Chief Minister of Haryana – Shri Manohar Lal Khattar. It is a state-of-the-art sugar plant of 5,000 TCD capacity (expandable to 7,500 TCD), with a power co-generation plant of 28 MW power. Within days of commissioning, the plant is already performing at its full capacity. This is a typical feature of all plants set up by UTTAM where the sugar mill attains full capacity at the very moment of start-up. This is testimony to the high-quality equipment manufactured by Uttam’s state-of-the-art workshops. 100% of the sugar manufacturing equipment installed in the Panipat Sugar Mill has been manufactured in Uttam’s own state-of-the-art workshops – which are 100% equipped with CNC automatic machines. No other sugar equipment manufacturer in India can boast of such facilities. The result is that Uttam sugar equipment is of the highest quality.

international project / Projects / International Projects / White Nile Sugar Company, Sudan / White Nile Sugar Company, Sudan White Nile Sugar Company, Sudan is a Greenfield Sugar Project promoted by Kenana Sugar Company, AAAID, Egyptian investors and the Sudanese Government. The Sugar factory is located about 168 km from the capital city Khartoum on the east side of the White Nile River. It covers about 250,000 acres near Abu Hebera Village, White Nile State. The project area extends about 50km south of Al Kawa Town and as far north as the Khartoum-Rabak highway. The White Nile Sugar Plant, inaugurated by HE President Omar al-Bahir on July 11th 2012, is the world’s least consumer of energy. USIPL is the EPC contractor this Africa’s largest Greenfield Sugar project - 24,000 TCD capacity Sugar Factory for Sugarcane Juice Extraction and World’s Largest Bagasse based Power Generation Plant - 104 MW. The salient features of the project are: Location: White Nile State Plant Capacity: 24,000 TCD Juice Extraction: 12 Nos. - 45” x 90” Mills in 2 Tandems Power Co-generation: 104 MW Positive Impact of the Project in the Region Sudan’s sugar consumption is around 1.2 million tonnes a year and at full capacity, the White Nile Sugar Company will produce 450,000 tonnes Sugar a year, which will fill the gap as the total annual production of Sudan is around 800,000 tonnes (from other Sugar Factories). This will not only eradicate the Sugar Imports completely but also create a scope for the Sugar Exports, which will bring additional foreign exchange to the nation. White Nile Sugar Project is also contributing in fighting poverty and to the development of the out-growers of the region. The sugarcane fields of the out-growers are provided free of cost irrigation facilities. It is also providing numerous opportunities of employment.

Co-generation / What We Do / Co-Generation / USIPL is a leading provider of Cogeneration Power Plants, offering end-to-end solutions for steam and power generation. Our expertise spans across various industries including sugar, paper, textiles, and chemicals, where we integrate cutting-edge technologies to enhance energy efficiency, reduce operational costs, and improve sustainability. Scope of Services: Design and Engineering: Comprehensive plant design, including thermal and electrical systems, optimized for efficient steam and power generation, tailored to meet the specific needs of each industry. Boiler Systems: High-performance biomass, coal, and multi-fuel boilers, designed for maximum heat recovery and minimal emissions, capable of handling diverse fuel types such as bagasse, rice husk, and coal. Turbo Alternators: Steam turbines coupled with high-efficiency alternators, providing reliable power generation, designed for easy integration with existing systems and future scalability. Fuel Handling and Ash Handling Systems: Efficient systems for handling and processing diverse fuel types, alongside advanced ash handling solutions that ensure compliance with environmental standards. Water Treatment Systems: Tailored water treatment solutions to ensure optimal quality and reuse of process water, minimizing water consumption and ensuring operational sustainability. Emission Control Systems: Dust emission control, NOx and SOx mitigation, and advanced flue gas treatment technologies to comply with stringent environmental regulations. Electrical and Control Systems: State-of-the-art DCS/PLC-based automation for real-time monitoring, process optimization, and enhanced energy management. Key Benefits: Energy Efficiency: Our cogeneration solutions are designed to maximize energy output by utilizing waste heat, improving overall thermal efficiency and significantly reducing fuel consumption. Sustainability: Focus on clean energy generation with optimized CO2 reduction and reduced carbon footprint, supporting your organization’s sustainability goals. Cost Savings: By integrating cogeneration systems, plants benefit from reduced reliance on external power grids, leading to substantial operational cost savings. Reliability and Scalability: Our modular design allows for easy expansion and scalability, ensuring the plant can accommodate future capacity requirements without major infrastructure changes. With over 400 successful installations globally, USIPL ensures that each Cogeneration Power Plant delivers maximum efficiency, reduced operational costs, and long-term reliability, while meeting the highest industry standards.

international project / Projects / International Projects / West Kenya Sugar, Kakamega & Naitiri / West Kenya Sugar, Kakamega & Naitiri, Kenya USIPL is proud to have been a key partner in the expansion of the West Kenya Sugar operations with the installation of a 3000 TCD Juice Extraction Plant for their Kakamega and Naitiri Units. Designed for future scalability, the plant has been engineered to be easily expandable to 7500 TCD , providing West Kenya Sugar with the flexibility to meet increasing demand while maintaining high operational efficiency. Project Scope and Deliverables: Juice Extraction Plant Design & Engineering: The plant has been custom-designed to optimize the juice extraction process, featuring state-of-the-art equipment that ensures maximum efficiency and minimal losses. Capacity Expansion: Initially designed for 3000 TCD , the plant’s modular design allows for an easy and cost-effective expansion to 7500 TCD , accommodating future growth with minimal disruption. Key Equipment Supplied: High-Performance Mills: Advanced 42” x 84” mills to ensure efficient extraction of juice with minimal energy consumption. Hydraulic Cane Cutters and Shredders: Designed for optimal cane preparation, enhancing juice recovery rates and overall milling performance. Juice Extraction System: Cutting-edge technology to ensure high juice yield with optimized energy consumption. Key Benefits: Scalability: The plant’s design allows for future expansion without significant downtime, providing West Kenya Sugar with long-term operational flexibility. Improved Juice Yield: The high-performance extraction system enhances juice recovery, ensuring maximum output from the cane. Energy Efficiency: The plant incorporates energy-efficient systems, reducing operational costs and improving overall sustainability. High-Quality Equipment: The use of advanced, durable machinery ensures reliable and continuous operation, minimizing maintenance and downtime. This project underscores our capability to deliver tailored, scalable solutions that help clients like West Kenya Sugar optimize their production capacity while maintaining high efficiency and cost-effectiveness in the long term.

Copyright All content on this website, including but not limited to text, images, graphics, logos, videos, designs, and software, is the property of USIPL (Uttam Sucrotech International Private Limited) and is protected by international copyright laws and intellectual property regulations. Unauthorized reproduction, distribution, modification, or use of any content without explicit written permission from USIPL is strictly prohibited. This includes the use of any materials for commercial purposes or on other websites. You may download or print a copy of materials from this website for personal, non-commercial use, provided that you do not remove any copyright, trademark, or other proprietary notices. Any other use requires prior consent from USIPL. For permission requests or inquiries regarding the use of any content on this site, please contact: USIPL (Uttam Sucrotech International Private Limited) H-194, Sector 63, Noida–201301, INDIA. T: +91-120-4726400. Email: info@usipl.com www.usipl.com All rights reserved.

Contract manufacturing / What We Do / Contract Manufacturing / We are leaders in the design, manufacturing, and contract production of high-quality non-sugar equipment for a broad range of industries. With decades of engineering expertise and a commitment to innovation, we deliver reliable and sustainable solutions that cater to the needs of various sectors including Hydro Plants, Steel, Power Plants, and Petroleum industries. Contract Manufacturing Customized Solutions for Global Leaders We are leaders in the design, manufacturing, and contract production of high-quality non-sugar equipment for a broad range of industries. With decades of engineering expertise and a commitment to innovation, we deliver reliable and sustainable solutions that cater to the needs of various sectors including Hydro Plants, Steel, Power Plants, and Petroleum industries. Our team collaborates closely with clients from concept to completion, providing end-to-end solutions that meet international standards and exceed expectations. Whether you require bespoke equipment or mass production, USIPL is equipped to handle your contract manufacturing needs with precision and professionalism. Proud Partners to Global Industry Leaders We are honored to serve some of the world’s most renowned industrial giants, delivering solutions that power their success. Our esteemed clientele includes: SMS Group, Germany – A global leader in metallurgical plant construction. Tata Kalinganagar, India – One of India's largest integrated steel plants. Danieli Corus, Italy – A leading provider of steel plant solutions globally. Mecamidi HPP, India – Specialists in hydro power plant technology. Paul Wurth, Luxembourg – Renowned for their iron-making and steel industry expertise. JCDecaux, France – The world’s largest outdoor advertising company. Our partnerships with these industry leaders reflect our commitment to excellence and the trust they place in our capabilities to deliver high-quality, innovative solutions. OUR SECTORS OF EXPERTISE 1. Hydro Power Plants USIPL manufactures and supplies key components for hydroelectric power plants, such as: Turbine Components Penstocks & Gates Cooling Systems We have extensive experience in creating durable, high-performance solutions that enhance the efficiency and reliability of hydroelectric facilities. 2. Steel Industry In the steel sector, USIPL delivers advanced equipment, including: Rolling Mill Components Blast Furnace Equipment Material Handling Systems Our solutions help steel manufacturers optimize their production processes and improve overall efficiency. 3. Power Plants USIPL provides robust equipment for thermal and renewable energy plants, including: Boiler Pressure Parts Air Pollution Control Systems Turbine Auxiliaries Our products help power plants achieve better energy efficiency while meeting environmental regulations. 4. Petroleum & Petrochemical Industries For the petroleum sector, USIPL supplies essential equipment, such as: Heat Exchangers & Reactors Storage Tanks & Pressure Vessels Piping & Valves Our high-quality products are designed to withstand extreme conditions, ensuring safe and efficient operations in refining and petrochemical plants.