Search Results

Domestic Project / Projects / Domestic Projects / DCM Shriram Ltd., Ajbapur / DCM Shriram Ltd., Ajbapur This project at DCM Shriram Ltd., Ajbapur, represents a cutting-edge addition to India’s sugar production capacity, focusing on efficient juice extraction processes. The plant is designed to handle an impressive capacity of 6,000 Tons of Cane per Day (TCD), ensuring high throughput and reliability in operations. Key highlights of the project include: Juice Extraction Capacity: 6,000 TCD Milling Configuration: 5-mill tandem setup with 40” x 78” four-roller mills Advanced Technology: Incorporating precision-engineered mills for optimized juice extraction, ensuring maximum sugar recovery and efficiency This project strengthens the industrial capabilities of DCM Shriram Ltd., enhancing its competitiveness in the sugar sector. By utilizing advanced milling technology, the plant boosts efficiency and ensures sustainable operations, contributing to the overall growth of India’s sugar industry.

Sugar / What We Do / Sugar / Welcome to USIPL, your trusted partner in comprehensive sugar industry solutions. Being leaders in EPC Sugar Turnkey Projects, we also specialize in designing, manufacturing, and implementing Integrated Sugar Plants that streamline every stage of production, from raw material cultivation to refined sugar. Our integrated approach guarantees maximum efficiency, sustainability, and quality at every step. In addition to turnkey plants, we also provide standalone solutions for critical stages of sugar manufacturing. These include Sugar Refineries, Process/Boiling House Equipment, and Cane Milling and Juice Extraction Plants, offering tailored, high-performance systems for each stage of production. Sugar Refinery Delivering world-class sugar refineries with advanced technology for high-grade refined sugar production. Read More Integrated Sugar Plants Building state-of-the-art integrated sugar mills for efficient sugar production and sustainable power generation. Read More Process/ Boiling House Equipment Providing high-precision process and boiling house equipment to optimize efficiency in every stage of the plant production. Read More Cane Milling & Juice Extraction Plant Advanced milling and extraction solutions for maximum yield and efficiency in sugar production. Read More

CSR / Who We Are / CSR / Farmer’s Training & Support USIPL supports more than 75,000 Outgrower farmers at our Sugar Plants in India. They are supported by: Free Distribution of informational material in local languages Supply of farming implements (free of cost) Training on Modern agricultural practices and Adoption of high yield sugar varieties We believe in empowering farmers with the skills and knowledge they need to cultivate high-quality sugarcane. Through our structured training programs, we educate farmers on: Advanced agronomic practices: Techniques such as soil preparation, pest and disease management, and crop rotation to improve cane health and yield. Nutrient management: Proper use of fertilizers and organic amendments to enhance soil fertility and ensure optimal plant growth. Sustainable farming methods: Promoting eco-friendly practices that reduce environmental impact and maintain soil and water resources for future generations. Our training programs are designed to not only improve productivity but also enhance the long-term sustainability of sugarcane farming communities. Uttam Excellence Training Centre Established in 2019, the Uttam Excellence Training Centre at Uttam Toyota Sahibabad stands as a premier institute for automotive training and skill development. The training centre was inaugurated by the Deputy Managing Director of Toyota Kirloskar Motors, marking a significant milestone in the pursuit of technical excellence and innovation in the automotive sector. State-of-the-Art Facilities The centre is equipped with cutting-edge tools and technologies, including live simulators, engine and car cut sections, to provide hands-on training experiences. These facilities ensure that students and technicians gain practical knowledge and exposure to real-world scenarios, preparing them for the challenges of modern automotive engineering. Key Associations and Initiatives Indian Airforce & Haryana Dial 112: Uttam Toyota proudly partners with the Indian Airforce and Haryana Dial 112 to conduct specialized vehicle maintenance training programs. These initiatives strengthen the technical capabilities of personnel in these esteemed organizations. Automotive Skills Development Council (ASDC): The training centre collaborates with ASDC to deliver certified programs aimed at upskilling technicians. These programs are designed to enhance their technical proficiency and career prospects in the automotive industry. Programs For ITI and Polytechnic College: Partnering with colleges, Uttam Toyota runs practical training programs for students for these colleges under T-TEP program. Students receive a blend of classroom and shopfloor training, gaining industry-relevant skills. Successful candidates are also offered placement opportunities at Uttam Toyota, ensuring a seamless transition from education to employment. Experienced Trainers The training centre boasts a team of highly experienced trainers, each with over 10 years of expertise in the automotive field. These professionals are dedicated to imparting both theoretical knowledge and practical skills, fostering a culture of excellence among students and technicians. A Commitment to Excellence With its advanced gadgets, machinery, and comprehensive curriculum, the Uttam Excellence Training Centre exemplifies the highest standards in automotive education. It serves as a beacon of learning and development, empowering individuals to excel in their careers and contributing to the growth of the automotive industry. Uttam Toyota remains committed to shaping the future of automotive professionals and upholding its legacy of quality and innovation. On 9th April 1995 Shri Uttam Chand Adlakha inaugurated the building of Uttam School for Girls setting in motion a journey of an institution that has today become synonymous with excellence. Ranked as the Number 1 Girls Day School in Delhi NCR and Number 4 in the country for consecutive years, today the school is a powerful entity in the world of Education, known for being progressive and path breaking. Its corridors and classrooms reverberate with the joy of learning and its students blossom in an environment wherein they are encouraged to explore, discover and innovate. The school is designed aesthetically giving students open lush green spaces, beautifully landscaped, to study in. The state -of-the-art infrastructure includes air- conditioned technology enabled classrooms, VR lab, Studios for Fashion Studies, Photography and Fine Arts, Science labs that match international standards and sports facilities for swimming, golf, billiards, basketball and lawn tennis. There is a separate wing for the Early Years that is replete with Montessori toys and equipment to foster a love for learning through play. The Founders established a school exclusively for girls because of their conviction that the world today needs women leaders who will use their education for strengthening themselves and the world. True to this vision Uttam School students gave begun to contribute to the growth of society emerging as successful bureaucrats, entrepreneurs, doctors, engineers, chartered accountants, business women and maestros in the fields of Art and Music. The school lays great emphasis on instilling traditional Indian values and a sense of pride in our ancient culture and art. Building character and imbuing social skills and etiquette is essential to the school ethos. The philosophy of our Management is to equip our students with the 21st century skills for global citizenship along with nurturing a deep sense of pride for India and its culture. The school’s curriculum and pedagogy are holistic in approach. A highly successful CBSE school, Uttam School has made a mark nationally by producing country toppers year after year. We are one of the pioneers in introducing the study of Artificial Intelligence which has caught the imagination of the students who are excelling in this subject. In the Foundational Stage we have now introduced the curriculum of Cambridge Assessment International Education to strengthen the innovative and higher order thinking skills of our students. Apart from this the school has collaborated with Goethe Institute’s Pasche programme, Hwa Chong Institute, Singapore’s Youth Leaders Programme, Toshimagaoka School, Japan’s STEM programme, to provide our students international learning experiences that have not only empowered their intellectual abilities but has also enriched their personality, making them ready for the future. Additionally the school has partnered with the British Council, Microsoft, Adobe and IBM to provide educational opportunities that keep our students abreast of the trends. Uttam School for Girls Parvati Hospital Parvati Hospital, established in 2005 in Himachal Pradesh, India, is dedicated to delivering quality healthcare to rural communities. Founded by Padma Shri Dr. Devinder Singh Rana, a renowned nephrologist and Chairman of Sir Ganga Ram Hospital in New Delhi, the hospital aims to bridge the healthcare gap in underserved areas. USIPL adopted Parvati Hospital as part of its Corporate Social Responsibility (CSR) initiative. This partnership underscores our dedication to supporting healthcare accessibility and strengthening community well-being. Together, we aim to further enhance healthcare services, expand outreach, and uphold a shared vision of compassionate and quality medical care for all. The hospital offers a comprehensive range of medical services, including: Orthopedics: Expert care for bone, joint, and muscle disorders. General Surgery: Advanced surgical procedures across various specialties. Gynecology: Comprehensive women's health services. Urology: Specialized treatment for urinary tract and male reproductive system conditions. Dialysis: Renal care services for patients with kidney-related ailments. Lab & Diagnostics: State-of-the-art diagnostic facilities for accurate medical assessments. Beyond medical services, Parvati Hospital engages in community outreach through initiatives like the Rural Outreach Program and the Parvati Health Initiative for Village Development Program (PHIVDP). These programs focus on enhancing health and well-being in rural areas, reflecting the hospital's commitment to social responsibility and community development. Under Dr. Rana's leadership, Parvati Hospital continues to uphold its mission of delivering exceptional, affordable healthcare, embodying a steadfast commitment to human well-being and compassionate care. Parvati Hospital is accredited by the Himachal Pradesh Government and the Ex-Servicemen Contributory Health Scheme (ECHS). It also participates in the Ayushman Himcare program, ensuring accessible healthcare for economically disadvantaged patients. Affiliated with Sir Ganga Ram Hospital, the hospital provides patients with access to advanced medical technologies and specialized expertise.

Integrated Sugar Plants / What We Do / Sugar / Integrated Sugar Plants / At USIPL, we specialize in designing, manufacturing, and setting up Integrated Sugar Plants that combine every stage of sugar production within a single, cohesive system. From the cultivation of raw materials to the final refined sugar, our integrated approach ensures maximum efficiency, sustainability, and product quality. Our Integrated Sugar Plants are tailored to streamline the entire production process, offering a seamless transition between each critical stage of sugar manufacturing: Raw Material Cultivation: Our plants begin with the cultivation of high-quality sugarcane or sugar beet, ensuring optimal yield and raw material quality for sugar extraction. Juice Extraction & Purification: Using advanced technology, we efficiently extract juice from sugarcane or sugar beet and purify it to remove impurities, ensuring a cleaner, higher-quality base for further processing. Crystallization & Refining: The extracted juice is then processed into raw sugar, which undergoes a meticulous refining process to produce high-purity white sugar, suitable for both industrial and consumer use. By-product Utilization & Sustainability: At USIPL, we prioritize environmental responsibility. Our integrated plants not only produce sugar but also make efficient use of by-products such as bagasse (sugarcane pulp), which is converted into energy for the plant’s operations. Molasses and other residual materials are repurposed for ethanol or alcohol production, creating a circular economy that reduces waste and promotes sustainability. Why Choose our Integrated Sugar Plants? Comprehensive Solutions: We provide a complete end-to-end solution, from the design and construction of the plant to the integration of machinery and ongoing support. Energy Efficiency & Sustainability: Our plants are designed to be energy-efficient, utilizing renewable resources like bagasse for power generation, reducing reliance on external energy sources, and lowering operational costs. State-of-the-Art Technology: We incorporate the latest advancements in sugar production technology, ensuring precision, quality control, and higher yields. Sustainability: USIPL’s integrated sugar plants minimize environmental impact by recycling water, reducing waste, and creating a self-sustaining energy ecosystem. Custom Design: We understand that every region and market has its unique requirements. Our integrated plants are customized to meet the specific needs of your operation, ensuring optimal performance and ROI. Key Benefits Enhanced Operational Efficiency: Streamlined processes and minimal wastage. Higher Product Quality: Improved consistency and control over each production stage. Environmental Responsibility: Sustainable practices that conserve resources and reduce pollution. Cost Savings: Energy efficiency and by-product utilization that cut down operational costs. USIPL overseas Project Engineering, Project Planning and On-site execution specialists are fully geared to meet the challenges of executing projects in remote and distant regions. Safety and Quality control at Project Sites during the erection of Plant and Machinery is of paramount importance.

Domestic Project / Projects / Domestic Projects / Uttam’s Sugar Mills, India / Uttam’s Sugar Mills, Barkatpur, Khai Kheri & Libberheri, India Uttam’s own refinery units demonstrate USIPL’s expertise in building world-class sugar refineries, focusing on consistent quality and operational excellence: Sher Mau Refinery, Uttar Pradesh, India Refinery Capacity: 550 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA The Shermau refinery utilizes the Melt Phospho-flotation process, achieving high-quality sugar with excellent color and purity. This refinery meets international standards for quality and efficiency. Khaikheri Refinery, Uttar Pradesh, India Refinery Capacity: 450 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA At Khaikheri, Uttam’s own refinery, the Melt Phospho-flotation process is used to produce refined sugar with consistent quality, optimizing the efficiency of the entire refining operation. Libberheri Refinery, Uttarakhand, India Refinery Capacity: 600 TPD Process: Melt Phospho-flotation with Ion Exchange Sugar Quality: 15 ICUMSA The Libberheri refinery uses Melt Phospho-flotation with Ion Exchange technology, ensuring superior sugar quality with an ICUMSA of 15. This advanced technology significantly improves the sugar’s color and purity, making it ideal for high-quality markets.

international project / Projects / International Projects / Somdiaa Sugar, Republic of Congo / Somdiaa Sugar, Republic of Congo We have successfully supplied and installed a 60 T Batch Pan and 55 m³ Crystallizer at the Saris Congo plant for Somdiaa Group, France. This equipment was designed to enhance crystallization efficiency, improving both sugar quality and production capacity. Key Deliverables: 60 T Batch Pan: Optimized for large-scale crystallization with enhanced heat transfer and uniform sugar quality, capable of handling high throughput with operational flexibility. 55 m³ Crystallizer: Designed for high efficiency and reduced energy consumption, it ensures superior crystal quality and improved yield. Benefits: Improved Crystallization: Advanced design for enhanced crystal formation and higher yield. Energy Efficiency: Reduced energy consumption, contributing to overall plant efficiency. Durability: Robust, reliable equipment for continuous operation and minimal downtime. This project highlights our expertise in delivering high-performance, energy-efficient solutions for the sugar industry, supporting Somdiaa Group in achieving optimized production at Saris Congo.

Domestic Project / Projects / Domestic Projects / Warana Sugar Factory, Maharashtra, India / Warana Sugar Factory, Maharashtra, India USIPL is providing key equipment and supervision for Warana Sahakari Sakhar Karkhana, Warananagar. The project involves the supply and supervision of critical processing equipment aimed at improving the efficiency of the sugar manufacturing process. Project Scope: 3 Juice Heaters (379 m²): These high-performance juice heaters are designed to optimize heat transfer and enhance the thermal efficiency of the plant, ensuring the effective concentration of sugarcane juice. 4 Falling Film Evaporators (7500 m²): These evaporators are engineered to increase the evaporation rate, reducing energy consumption while maintaining the highest standards of juice concentration. Key Benefits: Improved Process Efficiency: The advanced equipment enhances heat transfer efficiency, reducing energy consumption in the boiling house. Energy Savings: The integration of Falling Film Evaporators ensures significant energy savings by utilizing a more efficient evaporation process. High-Performance Equipment: All equipment is designed for optimal performance, contributing to overall plant reliability and reduced downtime. This project reflects Uttam Sucrotech’s commitment to delivering cutting-edge solutions that drive operational excellence and sustainability in the sugar industry.

O&M Services / What We Do / O&M Services / Sugar Factory Operation Every year during the months of March and October, Sugar cane is sowed. The Farmers later harvest the Cane and transport the cane via tractor trolley and Truck to the Mill whether for the processing of Sugar begins Cane juice is first prepared in fibrous form through a set of Cane cutters and fibrisor. Juice is extracted from a set of 3/4/6 roller milling tandem. Extracted juice mixed with water is sent to the Boiling house for sugar processing This juice is heated and then treated with Milk of lime, Sulphur dioxide or phosphoric acid The treated juice is then further heated and sent to the Clarifier for continuous settling. The clear juice collected from Clarifier is evaporated to a syrup stage bleached by desired chemicals and then sent to vacuum pans for further concentration and Sugar grain formation. Another residue from Clarifier is Press Mud which is being used as Manure in the Cane field by the Farmers The sugar grain is separated from Molasses in Centrifugal machines, Dried, Graded and sent to Storage Bins accordingly graded size where Sugar is weighed, packed and sent to Sugar bag storage house. Bagasse is the Fibrous residue of the Cane stalk that is obtained after cane crushing and Extraction of juice. This is being used as Major fuel for steam generation in boilers. Another achievement and step to work self-reliance by the sugar industry has been reduced to its dependency on the State Electricity Board. The final residue from the Cane is Molasses which is further Fermented and Distilled to manufacture different types of Liquors and Alcohols for blending in petroleum products. Sugar Factory Maintenance Plant maintenance is an important service function of an Efficient Production system. It is usually referring to the methods, strategies and practices used to keep a Sugar factory running effectively In the Sugar factory operation, there are different types of maintenance Practice in standard practices. Off-Season Maintenance (Planned Maintenance) —Every year the Cane crushing season is for 6 to 7 months i.e November to May. From June to October there is a Crop Off-Season and during this the complete plant is Dismantled, Repaired and Assembled. Preventive Maintenance During Season – It is a set of activities that are performed on plant equipment, machinery, and systems before the occurrence of failure in order to protect them Running Maintenance During Season – It includes those maintenance activities that are carried out while the machine or equipment is running. Scheduled/Shutdown Maintenance – This involves the inspection of plant items which are known or suspected to occur. Corrective Maintenance – In this type, actions such as repair, replacement, or restore will be carried out after the occurrence of a failure in order to eliminate the source of this failure or reduce the frequency of its occurrence.

Process / boiling house equipment / What We Do / Sugar / Process/boiling house equipment / USIPL offers EPC solutions for Process House/ Boiling House Equipment, which includes Design, manufacturing, supply, civil construction, erection and commissioning. We are fully equipped with In-house engineering capabilities for project design, engineering, manufacturing and construction. Our Design and Engineering comprises modern CAD facilities, design and project management software for timely execution of projects. We are specialized in providing Process House equipment with improved plant efficiency and flexibility in operation to suit the Process requirements. Process House Equipment: Juice Clarifiers Vacuum Filters Juice Sulphiters Syrup Sulphiters Milk of Lime Station Vacuum Pans – Batch & Continuous Centrifugal Machines – Batch and Continuous Vertical Crystallizers – Mono and Twin Evaporators – Robert, Semi-Kester, Falling Film, Radial Horizontal Crystallizers – Vacuum, Seed, Air & Water Cooled We apply a scientific approach for the sugar manufacturing process and offer Products of Superior Quality and Better efficiency like Continuous Vacuum Pans & Short Retention Clarifiers. We've had several successful installations around the globe. Continuous Vacuum Pans: High Massecuite Exhaustion High Crystal size consistency Wide range: 60m3 to 150m3 Faster Centrifugal cycle times Short Retention Clarifiers: High Settling rates, low bagacillo carryover & turbidity Range of designs with diameters from 5.5m to 11.5m Processing capacity between 80 to 1000 tons per hour (TPH) Reduce Chemical Use Sugar Loss reduction Suitable for retrofit/upgrade Our Project Engineering, Project Planning and On-site execution specialists are fully geared to meet the challenges of executing overseas projects.

International project / Projects / International Projects / Cartavio S.A., Peru / Cartavio S.A., Peru USIPL has successfully designed, manufactured, supplied, and commissioned the complete Process House Equipment for Cartavio S.A.C ., Peru. This project involved the integration of state-of-the-art technology and equipment aimed at optimizing the sugar manufacturing process. Scope of Work: Design & Engineering: Custom design of process equipment tailored to meet the operational needs of Cartavio S.A.C. Manufacturing & Supply: Provision of high-quality, durable equipment to enhance operational efficiency. Successful Commissioning: Ensuring seamless installation and smooth startup to maximize plant performance. This project highlights our commitment to delivering turnkey solutions that drive operational excellence and support the sustainable growth of Cartavio S.A.C., Peru.

International project / Projects / International Projects / Assalaya Sugar Company, Sudan / Assalaya Sugar Company, Sudan The state-owned Sudanese Sugar Company is regarded as one of the most successful public sector companies and a vital economic pillar in Sudan. It has an annual capacity to crush 4,320,000 tons of sugarcane and produce 430,000 tons of sugar. The group owns four sugar factories: Assalaya, New Halfa, Guneid, and Sennar Sugar Factory. USIPL has executed a turnkey 13 MW co-generation plant with civil works and a bagasse handling system for Assalaya Sugar Factory in Assalaya. In addition to this, USIPL also designed, manufactured, supplied, erected, and commissioned a “Pressure Stabilization System” and a “Juice Stabilization System” in all four of the Sudanese Sugar Company's existing sugar factories: Assalaya Sugar Factory, Rabak Town, Capacity: 6,500 TCD New Halfa Sugar Factory, Halfa Town, Capacity: 5,500 TCD Guneid Sugar Factory, Medani Town, Capacity: 5,500 TCD Sennar Sugar Factory, Sennar Town, Capacity: 6,500 TCD With the commissioning of the “Pressure Stabilization System” and “Juice Stabilization System,” Assalaya Sugar Factory successfully provided steam to operate a 13 MW steam turbine . This additional 13 MW steam turbine was installed without any investment in a new steam generation unit. The power plant layout was made compact to fit within the existing, operational sugar plant without hindrance or work stoppages. This upgrade across all four sugar factories also resulted in improvements in sugar color and achieved steam savings. Positive Impact of the Project in the Region Of the total generation, 6.5 MW of power was exported to the national grid, providing much-needed illumination to nearby cities and towns.

Cane Milling & Juice Extraction Plants / What We Do / Sugar / Cane Milling & Juice Extraction Plants / USIPL offers a complete range of equipment for the Juice Extraction Plant, which is truly comprehensive and manufactured in-house at our ISO Certified Workshops. We have created an enviable reputation for In-house manufacturing of all the related Cane Milling equipment, maintaining the highest Quality standards. The Range of equipment for Cane Handling, Preparation & Juice Extraction Plant: Cane Loaders “Uttam Tusker” Grab Type / Sling Type Cane Unloader Hilo Type Cane Unloader Feeder Tables Cane Carriers Cane Chopper Cane Leveller Shredder / Fibrizor Cane Mills of 3 roller, 4 roller, 5 roller & 6 roller configuration Toothed Roller Pressure Feeder (TRPF) Grooved Roller Pressure Feeder (GRPF) Bagasse Handling System EOT Cranes / Overhead Crane USIPL’s overseas Project Engineering, Project Planning and On-site execution specialists are fully geared to meet the challenges of executing projects in remote and distant regions. Safety and Quality control at Project Sites during the erection of Plant and Machinery is of paramount importance.