Uttam offers EPC solution for Energy Efficiency Program, which includes Design, manufacturing, supply, civil construction, erection and commissioning of Projects based on Customized solutions. We have successfully implemented more than 15 Energy Saving Projects for some of our prestigious clients like Hari Nagar Sugar Mills, Madras Sugar, Barwani Sugar, Ambalika Sugar, Hemaras Industries etc.
The Need for Energy Efficiency Solutions:
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Huge savings on power consumption by implementing Energy efficiency measures
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Sugar plants without Co-Generation & without Energy Efficient Equipment will not be profitable or viable in the near future
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Various countries are passing legislation requiring major industries to mandatorily implement Energy Conservation Programs and Systems
We Offer Specialized ‘Tailor-made’ solutions to:
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Reduce fuel consumption for existing Sugar Refineries
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Achieve Steam Consumption levels at 35% or below on Sugarcane
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Enhance Power Generation
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Increase crushing capacity without changing existing boiler configuration
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Process house power below 9 kW/TCH
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High efficiency, high pressure boilers above 2.2 ton steam per ton Bagasse
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Design target – Zero PRDS Steam
Selection of Key equipment to achieve desired performances:
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Vapour line Juice Heating
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Direct Contact Heating
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Short Retention Time Clarifier (SRTC)
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Superheated Wash Water System for Centrifugals
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Falling Film Evaporator
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Optimization of Evaporator Station
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Modification of Bleeding System
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Continuous Vacuum Pan (CVP)
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Direct Contact Molasses Conditioners
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Sugar Melters with low pressure vapour
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Microwave controlled brix & temp control
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1st / 2nd vapour for Pan washing
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Sugar Software for making Heat & Mass Balance Diagrams
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Mechanical Circulators in Batch Pans
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Variable Frequency Drives on Injection & Spray pumps, Air Compressor, Batch Type Centrifugal Machines, Juice, Syrup and Molasses to regulate flow rate according to variations in plant capacity
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Installation of Planetary Gearboxes on Clarifier, Lime Slacker, Crystallizers, Melters, Pug Mill and Magma Mixer to increase efficiency.
Ongoing Research & Development at Uttam for future trend:
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Achieve steam consumption below 30% on cane
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Use of 4th vapour for pan boiling
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Further reduction in captive power consumption
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Zero discharge effluent from sugar plant
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Processing of excess condensate from Process house for Irrigation & Potable water
Uttam’s Project Engineering, Project Planning and On-site execution specialists are fully geared to meet the challenges of executing overseas projects in remote and distant regions.